In power plants and automated factories, EMI interference corrupts 38% of critical control signals, triggering false sensor readings, equipment shutdowns, and safety hazards. Shanghai Shenghua Power Group Cable eliminates these risks with its Armored/Unarmored Instrumentation Cables, engineered with dual-layer EMI shielding, military-grade XLPE insulation, and 90°C thermal resilience for 1000V distribution systems where signal precision is non-negotiable.
Breakthrough Engineering for Mission-Critical Signals
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EMI-Neutralizing Shielding:
- Aluminum Foil + Copper Braid (DJYP3VP3 type) blocks 85 dB interference at 30 MHz, silencing noise from 10kV transformers in steel mills
- Individual & Overall Shielding (e.g., DJYP3VP3-32) prevents cross-talk in 19-core bundles, enabling simultaneous 10A power and 10kHz sensor signals with <0.1% distortion
- Aluminum Foil + Copper Braid (DJYP3VP3 type) blocks 85 dB interference at 30 MHz, silencing noise from 10kV transformers in steel mills
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Extreme Environment Armor:
- Steel Wire Armor (DJYVP3-32) withstands 8-ton crushing loads and resists salt corrosion in offshore rigs for 15+ years
- XLPE Insulation sustains 90°C continuous heat (vs. standard PVC’s 70°C), maintaining insulation resistance >12 MΩ·km in turbine halls where ambient temps hit 65°C+
- Steel Wire Armor (DJYVP3-32) withstands 8-ton crushing loads and resists salt corrosion in offshore rigs for 15+ years
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Hyper-Flexible Installation:
- 6× Bend Radius enables routing through congested cable trays (e.g., 20.1mm OD for 19-core), cutting installation time by 40%
- -40°C Arctic Flexibility prevents sheath cracking in Siberian substations, surviving 500,000+ bend cycles in moving machinery
- 6× Bend Radius enables routing through congested cable trays (e.g., 20.1mm OD for 19-core), cutting installation time by 40%
Global Certifications for Hazardous Zones
Shenghua’s cables comply with:
- IEC 60228 & GB9330: Flame retardancy (IEC 60332) and 3kV/5min dielectric strength
- CE/RoHS: Halogen-free materials (Cd <0.01%, Pb <0.1%)
- KEMA Validated: EMI immunity and 90°C thermal performance
Technical Specifications: Shenghua Cable Range
| Model | Shielding | Armor | Voltage | Temp Range |
|---|---|---|---|---|
| DJYVP3 | Overall tape | None | 300/500V | -40°C to 90°C |
| DJYP3VP3 | Individual + overall | None | 450/750V | -40°C to 90°C |
| DJYVP3-32 | Overall tape | Steel wire | 600/1000V | -40°C to 90°C |
| DJYP3VP3-32 | Individual + overall | Steel wire | 1000V DC | -40°C to 90°C |
Bending Radius: 6× OD (unarmored), 12× OD (armored) • Warranty: 2 years
Proven Reliability in Critical Infrastructure
- Nuclear Plant SCADA Systems: DJYP3VP3-32 cables maintained signal accuracy amid 110kV switchgear EMI in Guangdong Phase III
- Arctic Oil Pipelines: DJYVP3-22 resisted -38°C brittleness and H₂S exposure for 8+ years
- Automotive Robotics: 12-core DJYP3V eliminated data loss in BMW’s welding lines despite 15kA arc flashes
Why Engineers Trust Shanghai Shenghua
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Zero-Defect Manufacturing:
- AI-Powered Shielding Scans: Laser checks foil overlap uniformity (±0.1mm), eliminating EMI gaps
- 100% Hi-Pot Testing: 3.5kV AC stress tests validate insulation integrity
- AI-Powered Shielding Scans: Laser checks foil overlap uniformity (±0.1mm), eliminating EMI gaps
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Unmatched Support:
- 24-Hour Quoting: Bespoke cores (1-19), armor types (steel wire/tape), and DIN/BS certifications.
- Wooden Reel Packaging: BOPP tape-sealed ends prevent moisture ingress during transport
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2-Year Warranty:
- PICC-Backed Assurance: 18-month replacement guarantee + 24/7 Shanghai-based support.
- 36+ Patents: For XLPE extrusion and armor-weaving tech
Application
It is used for signal transmission and connection of monitoring devices in power distribution systems, computer systems, and power automation systems.
Description
Copper or tinned copper solid/stranded/flexible conductor
Multi-pair/triple Al-foil overall shielded instrument cables
PE, XLPE, PVC Insulation optional
Character and Relevant Parameters
1. Long-term service temperature of the cable conductor: 90°C
2. Rated voltage: 300/500V, 450/750V, 600/1000V.
3. Cable laying temperature ≥ 0°C
4. Cores (pair/triple): 1~19
5. Minimum bending radius: ≥ 6 times the outer diameter of the cable
Type Optional
| No. | Type | Instrumentation Cable Description |
| 1 | DJYVP3 | Instrumentation cable with Cu core, PE insulation, PVC sheath, aluminum-plastic compound tape wrapping overall shielding |
| 2 | DJYVP3R | Instrumentation cable with flexible Cu core, PE insulation, PVC sheath, aluminum-plastic compound tape wrapping overall shielding |